Acura Unveils All-New Electrified ARX-06 Race Car
08/17/2022
Acura
Acura Motorsports today released the first official images and details for the all-new, electrified Acura ARX-06 prototype sports car, which will make its competition debut next January at the Rolex 24 at Daytona.
The latest in a line of successful Acura endurance racing prototypes, the ARX-06 features Acura-specific bodywork and aerodynamics based around an all-new ORECA LMDh chassis which utilizes an electrified hybrid power unit featuring an equally new, bespoke twin-turbocharged 2.4 liter V6 internal combustion engine designed, developed and manufactured by Honda Performance Development [HPD] the racing arm for Acura Motorsports in North America.
The public unveiling will take place Friday, August 19, at The Quail, a Motorsports Gathering, in Carmel, California.
"Precision Crafted Performance is at the heart of everything Acura does," said Jon Ikeda, vice president and Acura brand officer. "If you're a performance brand, you have to go racing. It's that simple. Both the existing ARX-05 prototype and our production-based NSX GT3 have proven to be race- and championship-winning designs on tracks all across North America. Now, with the introduction of the new, electrified Acura ARX-06, we look forward to facing off against other premium automotive brands from around the world - and continuing our winning ways."
"HPD has 30 years of race-winning and championship-winning history," said David Salters, HPD President and Technical Director. "Not only in endurance sports car racing, but in developing championship-winning Honda Civic-based racing cars, the powertrain for the Baja Ridgeline race truck, Formula Regional Americas and Formula 4 powertrains with the Type R engine, and of course the Indy 500 and the IndyCar Series.
"We are HPD. We race, we develop our engineers and technology through racing. We have an amazing and unique racing legacy, both past and present. It's what we do as Acura's - and Honda's - North American racing organization. We are looking forward to the challenge of racing Porsche, BMW and GM in IMSA's pinnacle GTP championship. We are very cognizant this is a big step for us. We have a lot to learn, but that is why race."
"The new Acura ARX-06 has elements of our Indy-winning technology, Honda Formula One technology and Rolex 24-winning technology in it. This was achieved using HPD's world-class simulation, design, development and manufacturing technologies; that our own engineers have developed, tested and validated. We are very proud of that. Now the challenge and hard work really starts, including grueling 24 hour simulations, and learning how to maximize all aspects of performance."
Powertrain
The Acura AR24e power unit was developed by Honda Performance Development to bring electrification to the Precision Crafted Performance of Acura's endurance sports car racing program. The complete hybrid power unit is based around the Acura AR24e internal combustion engine (ICE), an all-new bespoke 2.4-lliter, twin-turbocharged direct injection racing V6 that was designed, developed and manufactured by HPD.
At 2.4 liters, this is the smallest displacement ICE conceived by HPD for endurance racing, yet still meets the performance target of 500 kW as measured at the rear axle by torque meters. It features a 90-degree V-angle to reduce its center of gravity and polar moment of inertia. In addition, the combustion chamber has been designed to run on sustainable low-carbon fuel.
The hybrid power plant includes an IMSA-specified electric Bosch Motor Generator Unit (MGU) and Williams Advanced Engineering battery pack. The MGU is contained in a common transmission casing and gearbox internals provided by Xtrac. The battery, within the chassis survival cell, is built by Williams Advanced Engineering. The HPD Electrical Group completed both hardware and software development to best match the spec MGU and battery pack to the Acura ICE.
"We've taken the challenge presented by this new rule package from IMSA, and developed what we believe is a very competitive solution," said Pierre Descamps, who led HPD's powertrain design team for the ARX-06. "We've gone in a new direction for HPD in the design of the ICE. It is still a V6, which of course for Honda is well-known, but we have incorporated several new elements which we believe will make best use of the electric MGU and battery pack. Our new engine will rev to the maximum 10,000 rpm set by the rules, so it also makes a wonderful sound!"
Chassis
Both IMSA in North America and FIA World Endurance Championship rules require manufacturers to use one of four approved prototype chassis, fitted with IMSA-homologated, manufacturer-designed and branded bodywork and engines.
In the case of the ARX-06, HPD and Acura have elected to continue their successful relationship with ORECA [ORganisation Exploitation Competition Automobiles]. Since moving into chassis design and construction in 2007, ORECA has produced a series of winning sports prototypes, including the Acura ARX-05.
"We're extremely pleased with our relationship with ORECA," said Mark Crawford, HPD Large Project Leader for the ARX-06. They've been great partners throughout both our ARX-05 DPi program and now with the ARX-06. The GTP [Grand Touring Prototype] project has brought with it a new set of challenges and, while you certainly can see the Acura 'family resemblance' to our previous collaboration, the ARX-06 is an entirely new design."
HPD's Vehicle Performance Group worked closely with the ORECA design team and engineers to simulate chassis layout geometries and lap time optimization studies. They also "coded" the new car into HPD's static and dynamic Driver in the Loop simulators to begin development of the car's vehicle dynamics and vehicle dynamic control systems.
Critical to the projects was a clean sheet hybrid powertrain control system, brake-by-wire and vehicle dynamics control system - all written in-house at HPD. This control system architecture was implemented on a Formula 1-spec ECU hardware platform. HPD also utilizes its custom, in-house developed ultra-high speed data logging system.
Salters praised the ORECA-HPD relationship during the development process. "I would like to note the stand-out collaboration between the ORECA and HPD engineering groups. Working with the extremely talented ORECA engineers on chassis and aero design and powertrain installation has been a real pleasure. Both groups have put their heart and soul into this intense project and sophisticated race car," he said.
Bodywork and Aerodynamics
Exterior styling of the Acura ARX-06 was led by the Acura Design Studio in Los Angeles, California, in conjunction with HPD and chassis-supplier ORECA, one of the chassis suppliers approved for prototype competition in both the IMSA WeatherTech SportsCar Championship and the World Endurance Championship.
HPD's aerodynamics engineers and in-house CFD aero engineers worked with the Acura styling studio and chassis builder ORECA to help develop the styling and maximize the aerodynamic performance envelope of the ARX-06, while keeping it within the homologation boxes as specified by IMSA and the FIA.
"The process we used in creating the exterior design for the Acura ARX-06 is exactly the same as how we create a new Acura passenger vehicle," said Dave Marek, Acura Executive Creative Director.
"As part of our Precision Crafted Performance Brand Promise, we treated it as an integral part of our lineup. The same world-class stylists that lead Acura production car design created initial sketches, then pared those down to several potential designs. Next, we created a scale model, did aero and wind tunnel model testing, and brought HPD and our partner teams in for their feedback," Marek recounted. "The design continued to be refined throughout the testing and evaluation process, until we came up with a final treatment that met our performance goals while maintaining all-important Acura styling cues. It's been an exciting process."
Driver and team input was also sought throughout the design process. One effective change was a revision to the placement of the rearview mirrors - a seemingly minor adjustment that in fact has a large effect on vehicle aerodynamics. Using VR headsets, the drivers were able to sit in the car virtually and recommend a much lower placement for the side mirrors, improving both the aero efficiency of the ARX-06 and visibility for the drivers.
Partner Teams
Acura will continue its partnerships with the proven, race- and championship-winning Wayne Taylor Racing and Meyer Shank Racing organizations to campaign a pair of hybrid-powered Acura ARX-06 entries in the featured GTP category of the 2023 IMSA WeatherTech SportsCar Championship, North America's premier endurance sports car racing championship.
In addition to sweeping all three major IMSA prototype titles in both 2019 and 2020 - for Manufacturers', Drivers' and Teams - Acura has won the Rolex 24 at Daytona in both 2021 and '22, including a 1-2 finish for the manufacturer at this year's twice-around-the-clock endurance classic. Additional podiums at Sebring, Watkins Glen and the Petit Le Mans in 2021 resulted in a sweep of IMSA Michelin Endurance Cup titles for Acura and partner Wayne Taylor Racing.
This season, Wayne Taylor Racing has recorded four wins and a second to rank lead the IMSA Drivers' and Teams' championships heading into the final race of the season at Road Atlanta in October. Meanwhile, Meyer Shank Racing started off 2022 with a second consecutive Acura victory in the Rolex 24 at Daytona and five second-place finishes in eight races to rank second in both the drivers' and teams' standings.
These results have unofficially clinched the 2022 IMSA Manufacturers' Championship for Acura; while the Drivers' and Teams' titles will go to either Meyer Shank Racing or Wayne Taylor Racing.
Acura ARX-06 Development Timeline
"We started with the rule book, a challenging spirit and an open mind," said Salters. "Then our engineers got to work, utilizing all of the vehicle performance, powertrain simulation and development tools we have at HPD to address the critical areas for performance, including weight, power, packaging, center of gravity, etc." Here is a timeline of the development process for the Acura ARX-06:
The HPD Vehicle Performance Group used simulation tools to determine the overall vehicle envelope and key requirements that would need to be met to maximize performance. Efficiency, power, weight distribution, aero balance, center of gravity, tire energy, hybrid management and chassis stiffness were some of the parameters included in determining the core architecture guidelines.
This process determined the key architecture for the Internal Combustion Engine [ICE], displacement, fuel injection and turbocharging strategy, and the intercooler layout.
The Design Group then schemed different concepts and weight aspects over a three-week evaluation period.
The Acura ARX-06 concept was then finalized in a single meeting of HPD technical leaders, who then signed off on the project.
Prototype parts were designed and produced for testing in HPD's in-house single cylinder research engine. These parts were manufactured within 4 weeks.
The HPD Development Group tested these concepts, analyzing performance, efficiency, combustion characteristics, heat rejection etc. Results were analyzed and compared to the initial simulations - the simulation results were spot-on and validated.
Simulation work also was carried out for a novel intercooler packaging and anti-tune induction concept to reach the performance targets while allowing the downsized engine to meet the 500Kw rules target without damaging combustion "events".
Next, parts were designed and built for the V6 internal combustion engine, including machined from billet sump, block, front cover and ancillary parts made using in-house agile manufacturing techniques. Five months after the initial simulation and concept study, the Acura V6 ICE ran on the dyno and met all performance targets.
The complete control system - written jointly by HPD's Electrical Control Systems group, Vehicle Performance and Performance Application groups - was prototyped in HPD's Hardware-In-the-Loop and Driver-In-the-Loop simulator systems.
The control system was then taken to the state-of-the art transient dyno facility at HPD where engineers tested the complete hybrid powertrain - ICE-Hybrid MGU-Gearbox. This system simulates key aspects of the cars during track running and the durability cycle, including running complete "laps" of a circuit, including 12- and 24-hour endurance runs with shifting, acceleration and braking all reproduced on the dyno.
The Aerodynamic Group at HPD made use of its in-house CFD capability during the design phase to optimize aerodynamic and cooling performance. The group worked closely with ORECA on the overall aerodynamic concept of the ARX-06. This has been recently validated in a full-scale wind tunnel test. HPD aerodynamists, using advanced simulation techniques, are working with IMSA to ensure the safety of the racing car, and that it satisfies stringent flip-over criteria for high speed prototype sportscars.
Acura ARX-06 Details
Will compete in the 2023 IMSA WeatherTech SportsCar Championship
Carbon fiber monocoque chassis manufactured by ORECA
Acura-specific bodywork, aerodynamics and cooling systems
Double wishbone, pushrod suspension front and rear, Penske dampers
FIA-specified roll cage structure, carbon fiber driver's seat shell, six-point safety harness, fresh air intake system, on-board fire suppression system
Bespoke Acura 2.4-liter, twin-turbocharged, direct injected V6 internal combustion engine designed, developed and manufactured by HPD, mated to IMSA-specified electric Bosch Motor Generator Unit (MGU) and Williams Advanced Engineering battery pack
IMSA-specified XTrac six-speed, sequential, paddle-operated transmission, rear-wheel drive
Chassis dimensions: 5100mm length x 2000mm width x 1060mm height (above reference plane); 3148mm wheelbase
About Acura
Acura is a leading automotive nameplate that delivers Precision Crafted Performance - a commitment to expressive styling, high-performance and innovative engineering, all built on a foundation of quality and reliability. The Acura lineup currently features five distinctive models - the next-gen Integra sport compact, TLX sport sedan, the RDX and MDX sport-utility vehicles, and the electrified NSX supercar, along with high-performance Type S variants. All Acura vehicles sold in America are made in the U.S., using domestic and globally sourced parts.
About Honda Performance Development
Honda Performance Development, Inc. (HPD),has a rich heritage creating, manufacturing, and supporting Honda Racing and Acura Motorsports customers since 1993. From pinnacle racing in INDYCAR and IMSA Sports Cars to commercial racing programs, HPD powers the dreams of professional and amateur racers from age 4 to 40+.HPD is a wholly owned subsidiary of American Honda Motor Co., Inc. and leads all of Honda and Acura's high-performance racing programs in North America. HPD specializes in the design and development of powertrain, chassis, electronics and performance parts, as well as technical and race support. HPD offers parts and race support to Honda and Acura amateur and professional motorsports racers, and is continually expanding its palette of racing programs that make Honda racing products available to all racing styles, from karting and Quarter Midgets to the highest levels of pro racing.
For More Information
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